PRODUCTS AND SOLUTIONS
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Batch Control System
The current era's transition from the Internet to the Internet of Things (IoT) has been accompanied by a rapid and fundamental shift in industrial focus. Before Industry 4.0, all innovation was aimed at reducing costs through productivity increases by effects of scale. In the future, the secret of industrial success will lie in improving productivity while shortening the product cycle from "design" to "market", as well as being able to meet more complex and personalized product demands. Basically, this comes down to finding ways to transition from "product manufacturing" to "product intelligence" — for example, the interoperability of production equipment, transparency and visibility in the control process, more flexible and versatile processes, rapid switching to new products, multi-product recipe management, product quality traceability, planned production scheduling, and so on.
According to these needs, HollySys has independently developed the HHBatch software with intellectual property rights. It is a comprehensive intelligent solution for intermittent manufacturers. HHBatch software combines the features of intermittent manufacturing to model, standardize, and simplify complex processes.
Key Features
Designed under the S88 standards
- Fully compliant with ISA S88 standards
- It follows the defined models in S88 (physical model, procedural model, control activity model)
- Compliant with the FDA's 21 CFR PART11 — the system has electronic record and electronic signature capabilities
Powerful and Stable Database
- Generic MS-SQL relational database
- Flexible data storage and query
- Powerful and flexible report configuration, printing, and storage
User-friendly Human-Machine Interface
- Graphical program configuration and display (SFC style)
- Classic WINDOWS navigation interface design
- Modular software design
- Wizard-style system installation and setup
- Online help and guidance function
Practical Functions for Advanced Analysis and Query
- Inter-batch and intra-batch parameter comparison and graphical process analysis function
- Diachronic data query and comparison function
Reliable, Flexible, and Open
- It adopts the field-proven DCS control system
- Advanced management functions (production planning, scheduling, advanced comparison/analysis between batch orders)
- Centralized library management (material library, operation library) for better engineering reusability
- Avoided basic and repetitive tasks
- Safe and reliable data transfer between the Batch and DCS systems
- Rich and complete system alarm and diagnostic functions
- Standard and open data communication interface for smooth data connections to third-party MES systems
Seamless Integration with Process Control Systems (DCS)
- Seamless connection to the HOLLiAS MACS control system from HollySys